Automotive & EV
Drive Zero-Defect Production, From Stamping to Final Assembly
In the automotive sector, the cost of a single defect is astronomical—not just in recalls, but in brand damage. You need 100% certainty that every component meets specification, but traditional inspection methods are too slow and rigid for the speed of modern production.
That's why we built the best system on the market. Overview.ai provides a powerful yet intuitive AI vision platform that your engineers can deploy in minutes to solve your most complex quality challenges. We back our industry-leading technology with white-glove service and dedicated partnership, ensuring you are set up for success from day one.
Why Overview.ai for Automotive?
Mitigate recall risk, reduce scrap and warranty claims by over 90%, and unlock hidden production capacity by eliminating inspection bottlenecks. Automate inspections you thought were impossible, handle complex surface textures without constant reprogramming, and integrate results directly with your PLC and MES for true process control.
Key Applications
EV Battery & Powertrain Inspection
Ensure the safety and reliability of your most valuable components. Verify the placement and integrity of cell-to-cell interconnects, inspect busbars for defects, and detect leaks or inconsistencies in battery module seals.
Surface & "Class A" Inspection
Identify subtle dents, paint drips, or orange peel on exterior body panels and find scuffs or molding defects on textured interior dashboards and wood grain trim on highly reflective or complex surfaces.
Comprehensive Weld Inspection
Ensure the structural integrity of every joint. Our AI learns the signature of a quality weld—verifying bead presence, position, and continuity while ignoring cosmetic variations like spatter to detect critical defects like porosity, cracks, or incomplete welds.
Advanced Assembly Verification
Error-proof your most complex assemblies. From confirming every clip is fully seated on a door panel to verifying the coplanarity of a critical sensor module, our system provides infallible confirmation.
Fluid & Adhesive Application Verification
Ensure the precise application of every fluid. We can verify the volume, continuity, and position of structural adhesives on frames, confirm the correct amount and placement of RTV sealant, and detect under-application of grease on bearings.
Interior & Trim Component Inspection
Uphold perfect fit-and-finish standards. Identify if a seatbelt guide gap is the right size, check for tears in foam coverings, and find cosmetic flaws on textured dashboards or wood grain trim.
Heat Exchanger & Radiator Fin Inspection
Instantly learn the correct pattern of radiator and battery cooler fins to spot sub-millimeter dents, bends, or foreign object debris (FOD) that impact thermal efficiency and can lead to critical part failure.
Tire Manufacturing Quality Control
Ensure perfect tire construction from the inside out. Verify bead wire placement, detect foreign object debris (FOD) in rubber compounds, inspect tread pattern consistency, and detect internal construction defects in specialty tires.
Automotive Glass & Windshield Inspection
Guarantee perfect visibility and sensor functionality. Detect lamination defects in safety glass, verify embedded heating elements, and inspect camera and sensor mounting areas for defects that could interfere with ADAS functionality.
Battery Thermal Management Inspection
Critical for EV safety and performance. Inspect thermal interface material (TIM) application on battery cooling plates, verify coolant channel integrity, and detect foreign objects in thermal management systems that could cause failures.