Every Package.
Every Conveyor.
Every Time.
AI-powered vision that detects damage, measures gaps, counts throughput, and feeds real-time analytics at full line speed, with zero manual sampling.
Catch Every Tear, Rip & Puncture, Automatically
Our AI segments damage at the pixel level: tears, punctures, crushed corners, and contamination. It quantifies severity by area, major axis, and minor axis. Each package gets a definitive PASS or FAIL in under 161ms.
Pixel-Level Segmentation
Blob detection isolates and measures each damage region: area, center coordinates, and major/minor axis lengths for full traceability.
Multiple Damage Classes
Train for tears, punctures, crushed edges, moisture damage, and contamination, all running simultaneously in a single recipe.
100% Alignment Confidence
Built-in alignment ensures consistent measurement across varying package positions, orientations, and conveyor speeds.
Precision Gap Measurement at Conveyor Speed
Detect and measure gaps between packages on conveyor belts in real time. Our system tracks multiple gap regions simultaneously, measuring each down to the pixel with blob-level statistics: area, major axis, minor axis, and center position.
Each gap is classified independently with per-blob statistics, enabling Node-RED logic to trigger divert arms, adjust conveyor speed, or flag spacing violations for upstream correction.
Real-Time Throughput Intelligence
Count every package. Measure every area. Track every flow rate. Our AI classifies each package by area (153,406+ pixels) and applies pass/fail logic in real time, giving you immediate visibility into line throughput and quality yield.
Packages Per Hour / Day / Week
Track throughput over any time horizon. Identify bottlenecks, peak hours, and declining trends before they impact SLAs.
Real-Time Flow Rate
5-minute interval monitoring with live flow rate (228 pkg/hr), system status, and belt uptime, all streamed to your custom dashboard.
Node-RED Automation
Use built-in Node-RED to trigger divert arms, alert operators, log to MES/ERP, or feed WMS systems, all without writing code.
Your Data. Your Dashboard.
Built Right on the Camera.
Every OV20i and OV80i serves its own custom dashboard. HTML, CSS, and JS run directly on the device. No cloud subscriptions. No third-party BI tools. Real-time production data, accessible from any browser on your network.
What You Can Inspect Today
One camera, multiple recipes. Deploy an OV20i or OV80i once and run any combination of these inspections, switching between recipes in seconds.
Package Damage Detection
Identify tears, rips, punctures, and crushed corners on parcels in transit. Pixel-level segmentation quantifies damage area for automated divert decisions.
Conveyor Gap Measurement
Track spacing between packages on high-speed belts. Multi-region measurement with per-blob statistics enables downstream jams to be prevented before they happen.
Flow Control Analytics
Count packages, measure flow rates, and log throughput over time (per hour, per day, per week) with live dashboards accessible from any browser.
Shipping Label Verification
Verify label presence, position, readability, and barcode quality. Prevent mislabeled packages from entering sortation and reaching the wrong destination.
Carton Seal Integrity
Detect open flaps, incomplete tape seals, and compromised closures that could lead to product loss or contamination during shipment.
Fill Level & Kit Verification
Confirm correct quantities and component placement inside open-top boxes. Catch missing items before the carton is sealed and shipped.
Built for High-Volume Fulfillment
Unlike bolt-on software or cloud-dependent systems, every OV20i and OV80i is a fully autonomous inspection station.
Cloud Dependency
All AI inference runs on-device. Your images and data never leave your network. Period.
Deploy Time
Mount, connect, train. No integrators, no vendor engineers, no 6-month deployment cycles.
Recipes Per Camera
Run damage detection, gap measurement, and flow analytics from a single device. Switch in seconds.
Enterprise-Grade Hardware
Industrial cameras built for 24/7 fulfillment environments, not retrofitted office hardware.
NVIDIA on-device processing. Zero cloud latency.
Weeks of production data stored directly on each camera.
EtherNet/IP, Profinet, Modbus TCP. No middleware needed.
Dust-proof, splash-proof. Operates in -20°C to 50°C environments.
Stop Shipping Damaged Packages
See how the world's largest fulfillment operations use Overview AI to inspect every package, every conveyor, every shift with zero manual sampling.