OV Auto-Defect Creator Studio

The generative AI defect generator that manufactures your training data for you. Create photorealistic synthetic defects for any surface, any material, any camera resolution.

OV Auto-Defect Creator Studio main interface showing defect generation tools
10,000×

Faster Than Manual Data Collection

<5 min

Upload to Production-Ready Export

1px

Sub-Pixel Defect Placement Accuracy

Unlimited Generations, Zero Quotas

The Challenge

Synthetic Training Data Is the Competitive Advantage

Every AI-powered inspection system is bottlenecked by its training data. Real defects are rare, costly to reproduce, and impossible to scale. A synthetic defect generator is how the world's best manufacturers solve this.

Weeks of Waiting

Your deep learning models sit idle while you wait for production line defects to accumulate. Every week of delay is a week your competitors are shipping.

Slows time-to-deploy by 6-12 weeks

Costly Scrap

Deliberately destroying production parts to generate training samples is wasteful, expensive, and fundamentally unscalable for modern manufacturing.

Wastes material and operator time

Imbalanced Datasets

Rare defect classes stay underrepresented in your training sets, causing your computer vision models to fail on the exact failures that matter most.

Causes blind spots in trained models

Watch It in Action

See the Defect Creator in Action

Learn how manufacturers are using AI-generated synthetic defects to cut deployment time and boost model accuracy.

Generative AI Workflow

Five Steps to Production-Ready Data

An agentic AI pipeline that handles the heavy lifting. You describe what you need, the system generates it.

Upload Image

Drag and drop your defect-free reference image

Mark Regions

Use selection tools to define defect areas

Describe Defect

Enter details like type, severity, and texture

Generate

AI creates realistic synthetic defects

Export

Download or save to your gallery

Real-World Results

See It In Action

Real generative AI workflows running on real manufacturing parts. Explore the core capabilities that make this tool indispensable.

Watch generative AI synthesize realistic surface defects on complex metal geometries. From a clean reference image to annotated training data in under a minute.

1/3Defect Creator Interface
Defect Creator Interface

Industrial AI Engine

Built for Industrial Precision

Enterprise-grade generative AI tools purpose-built for manufacturing quality teams and machine vision engineers

Micro Defect Generation

Synthesize hairline scratches, micro-cracks, sub-surface pits, and other microscopic anomalies that are nearly impossible to collect from real production lines.

Extreme Location Precision

Place synthetic defects exactly where you need them, down to individual pixels. Full 100% zoom annotation ensures your bounding boxes align perfectly with production conditions.

Weeks to Minutes

Eliminate the data collection bottleneck entirely. Generate thousands of labeled, production-grade training images in the time it takes to describe what you need.

Generative Style Transfer

Apply real defect textures across different materials, colors, and surface finishes. One defect pattern, infinite product variants.

No Limits or Quotas

Generate as many synthetic images as your models require. No per-image fees, no usage caps, no artificial restrictions. Your data pipeline scales with your needs.

Camera Resolution Matching

Output images that perfectly match your inspection hardware. Native presets for OV80i 4K and OV20i/OV10i 2K resolutions ensure zero domain gap between synthetic and real data.

Generative AI Capabilities

Powerful Workflow Tools

Every feature is designed to accelerate synthetic data creation and improve your deep learning model accuracy

Smart Assistance

AI-Powered Defect Suggestions

Upload your product image and the agentic AI engine instantly analyzes surface materials, texture patterns, and lighting conditions to suggest the most probable defect types for your component.

Auto-Discovery
Surface Analysis
Material Awareness
Instant Config
AI suggesting defect types based on uploaded image

Fine-Tune Your Dataset

Severity Control

Fine-tune defect intensity from barely perceptible micro-anomalies to catastrophic surface damage. Build the edge-case datasets that push your deep learning models to production-grade accuracy.

Defect severity slider control interface

Batch Generation

Queue hundreds of synthetic variations and let the generative AI engine process them autonomously. Your synthetic dataset builds itself while you focus on model architecture.

Generation queue with multiple pending jobs

Your Synthetic Defect Repository

Every generated image is automatically tagged with metadata, indexed for search, and stored locally in your browser. No cloud uploads, no data leaves your machine.

Searchable Metadata
Batch Downloads
Stored Locally in Browser
Generated images library gallery view
Smart crop and compress interface for phone images

From Pocket to Production

Capture a reference image with any smartphone. The system auto-crops, corrects perspective, and resamples to match your production camera resolution automatically.

Auto-CropPerspective FixResample

Maximize Output Quality

Best Practices for Synthetic Data

Follow these guidelines to maximize the photorealism and training effectiveness of your generative AI output.

Clean Input Data

Always start with defect-free "Golden Samples". Any pre-existing noise will be amplified by the generation process.

Detailed Prompting

Be specific with your generative AI prompts. Instead of "scratch", describe "deep vertical gouge exposing raw metal substrate with oxidation at edges".

Resolution Matching

Select the preset (OV80i/OV20i) that perfectly matches your physical inspection hardware.

100% Zoom Precision

Place annotations at full 1:1 zoom. The AI uses your bounding box as a strict generation mask.

A/B Test Verification

Use the slider to check lighting continuity. Shadows must match the original image source direction.

Iterative Refinement

Treat prompts like production code. Small adjustments to descriptors can yield dramatically different material interactions and defect morphologies.

Real Results

What Engineers Are Saying

Teams across industries are accelerating deep learning model training with synthetic defect data.

“We used to spend weeks collecting and labeling defect images for every new product line. With the defect generator, we had a complete training dataset in under an hour. Our computer vision model accuracy actually improved because the synthetic data covered edge cases we never captured on the line.”

Senior Vision Systems Engineer

Automotive Manufacturing

“In a high-mix environment, we are constantly switching products and every changeover means new defect types to train for. It would have taken us months to accumulate enough real samples across all our SKUs. The generative AI produced thousands of photorealistic variations in minutes. That completely changed our timeline for deploying automated inspection.”

Quality Assurance Director

Electronics Assembly

“Ultra fast. I uploaded a golden image, selected the defect types I needed, and had a full synthetic dataset ready in a few minutes. No staging parts, no waiting for rejects, no manual labeling. Our team went from idea to a trained model in a single afternoon.”

Manufacturing Engineering Lead

Food & Beverage Packaging

Start Building Your Synthetic Dataset Today

The manufacturers winning with AI inspection are the ones who solved the training data problem. This defect generator is how they did it. Start building your synthetic dataset today.

Setup in Under 5 Min
Free to Use
Guided Onboarding
Dedicated Support