Transform Your Manufacturing Operations
Our AI vision systems deliver immediate operational improvements across manufacturing processes, enabling faster production speeds, zero-defect quality, and reduced operational costs.
Our solutions provide unmatched accuracy with rapid deployment and comprehensive support from installation through ongoing service.
Overview.ai Product Line
Our Products
On-device AI vision systems for manufacturing. Compare inspection tools, imaging and integration to find the right fit for your line.
OV Spark Agentic AI Smart Camera
Ten AI and rules-based tools in an affordable camera. Sparky helps select tools, build recipes and operator screens, and explore the Library. Choose Spark or Spark Pro for the detail your part needs.
OV10i
AI Vision SensorAll-in-one smart camera for assembly verification and classification, built to deploy into production 10x faster.
OV20i
AI Vision SensorAll-in-one smart camera for high-accuracy visual inspection, cosmetic checks, counting, assembly verification, measurement, and more. Optimized, agentic workflows make deployment faster and easier than ever.
OV80i
High Performance AI Vision SystemState-of-the-art multi-model AI vision system built to bring the highest-accuracy inspections from NPI to mass production, fast. Supports visual inspection, cosmetic checks, counting, measurement, anomaly detection, assembly verification, and more.
OVX
Inspection PlatformA customizable AI vision box for the inspections standard cameras cannot reach. Connect the camera your application demands, from high-resolution and thermal to line-scan, then run the same on-device AI and software stack.
Full Specification Comparison
| Specification | OV Spark Agentic AI Smart CameraSpark & Spark Pro | OV10i | OV20i | OV80i | OVX |
|---|---|---|---|---|---|
| AI Performance | |||||
| Capabilities | Ten tools: alignment, classification, segmentation, anomaly detection, AI Count, AI OCR, measurement, Color Match, barcode and AI Trigger | Classifier | Classifier + Segmenter | Classifier + Segmenter + OCR + Measurement + Anomaly | Classifier + Segmenter + OCR + Measurement + Anomaly |
| Defect types | Presence, surface defects, counts, printed codes, dimensions and color variants | Presence / good–not good / multi-class | Scratch, weld, low contrast, shiny, blob sizes | Micro-cracks, laser welds, coatings, OCR, dimensions, tiny parts | Matched to the chosen camera and application |
| Min. detectable defect (% of FOV) | Validate on your part and field of view | 0.5% | <0.5% | <0.1% | Camera dependent |
| AI architecture | AI + rules-based tools; trained models run on camera | Prop. + ViT | PAN | PAN | PAN |
| On-device training time | Depends on tool and training dataset | ~15 min | ~15 min | ~5 min | ~5 min |
| Optics | |||||
| Resolution | Spark · 1.2 MP1280 × 960 Spark Pro · 5 MP2592 × 1944 | 1.6 MP (1408 × 1080) | 1.6 MP (1408 × 1080) | 8.3 MP (3840 × 2160) | Up to 65 MP (camera dependent) |
| Shutter type | Global on both models | Global | Global | Rolling | Camera dependent |
| Sensor size | 1/2.53" | 1/2.9" | 1/2.9" | 1/1.8" | Camera dependent |
| Lens | 6 mm autofocus standard; alternate lenses scoped to the application | Built-in variable focal length - 6, 8, 12, 16, 25 mm | Built-in variable focal length - 6, 8, 12, 16, 25 mm | C-mount (customizable) | Application-matched, incl. line-scan and thermal |
| Lighting | 8 individually programmable white LEDs | Integrated LED ring | Integrated LED ring | Customizable | Customizable |
| Compute & Storage | |||||
| AI compute | Qualcomm Dragonwing — 12 TOPS | NVIDIA Jetson Xavier NX - 21 TOPS | NVIDIA Jetson Xavier NX - 21 TOPS | NVIDIA Jetson Orin NX - 70 TOPS | NVIDIA RTX - 150+ TOPS |
| Storage | 128 GB onboard | 256 GB SD | 256 GB SD | 256 GB NVMe SSD | NVMe SSD |
| Image capacity | Up to 100,000 images; depends on image size and storage use | ~300,000 images | ~300,000 images | ~75,000 images | Configurable |
| Software & Interface | |||||
| Automation & operator screens | Native integrations, HTTP API and Sparky-assisted HMI; no Node-RED | Node-RED flows and dashboards | Node-RED flows and dashboards | Node-RED flows and dashboards | Application-specific integration |
| Processing architecture | Training and inspection on camera; Defect Studio uses the cloud | On-device inspection and training | On-device inspection and training | On-device inspection and training | On-device inspection and training |
| User interface | Browser-based - no software installation required | Browser-based - no software installation required | Browser-based - no software installation required | Browser-based - no software installation required | Browser-based - no software installation required |
| Connectivity | |||||
| Industrial protocols | Native EtherNet/IP · PROFINET · OPC UA · Modbus TCP · MQTT | Ethernet/IP · Profinet · OPC UA · Modbus | Ethernet/IP · Profinet · OPC UA · Modbus | Ethernet/IP · Profinet · OPC UA · Modbus | Ethernet/IP · Profinet · OPC UA · Modbus |
| Communication | HTTP API · TCP · FTP · SFTP · SMB · MQTT | HTTP · HTTPS · TCP/IP · FTP · SFTP · REST API · MQTT · WebSocket · SMS | HTTP · HTTPS · TCP/IP · FTP · SFTP · REST API · MQTT · WebSocket · SMS | HTTP · HTTPS · TCP/IP · FTP · SFTP · REST API · MQTT · WebSocket · SMS | HTTP · HTTPS · TCP/IP · FTP · SFTP · REST API · MQTT · WebSocket · SMS |
| Trigger modes | AI Trigger · PLC · Hardware · Manual · Interval · HTTP · TCP | PLC · Hardware · Interval · Alignment · API | PLC · Hardware · Interval · Alignment · API | PLC · Hardware · Interval · Alignment · API | PLC · Hardware · Interval · Alignment · API |
| MES / Cloud export | Images with annotations; CSV or JSON tool results | CSV · JSON · XML | CSV · JSON · XML | CSV · JSON · XML | CSV · JSON · XML |
Production inspection runs on the device. Optional services such as Defect Studio use the cloud. Spark and Spark Pro share the same ten tools; choose resolution around your field of view and smallest feature. Validate detection limits and training time on representative samples. OVX specifications depend on the selected camera and configuration.
Why Overview.ai
5 Factors That Set OV Apart
A direct comparison against traditional machine vision systems
On-device AI Training
Run large AI models and retrain on the camera in minutes - achieving unmatched accuracy and performance on even the most subtle defects
Massive Onboard Storage
100k+ images stored directly on device. Train using JPEG for faster results with weeks of production data.
Browser-Native Interface
Zero installs required. Access every camera instantly through any browser - no license keys or dedicated PC needed.
Haystack Discovery
Find unknown defects. Surface outliers and new defect modes automatically, then retrain with real production data.
Open Automation Platform
Native integrations and APIs. Spark includes an HTTP API and a configurable HMI. OV10i, OV20i and OV80i also support custom Node-RED flows.
Competitive Analysis
How We Compare
Overview.ai vs. Cognex and Keyence across the metrics that matter in production
On-Device Compute
12–150+ TOPS. No Cloud Required.
Industry-leading on-device AI compute - from Qualcomm Dragonwing to NVIDIA Jetson and RTX - with a UI any operator can master
Trillions of Operations Per Second
On-device AI compute: 12 TOPS (Spark), 21 TOPS (OV10i/OV20i), 70 TOPS (OV80i), 150+ TOPS (OVX)
UI Anyone Can Master
Powerful doesn't have to mean complicated. Get started in minutes, not days.
Architecture
Built for Manufacturing Reality
Enterprise-grade reliability meets factory-floor simplicity
Edge Computing Architecture
All processing happens on-device. No cloud dependencies, no network failures, no data security concerns. Just reliable performance when you need it most.
Zero-IT Deployment
Browser-based interface means no software installations, no IT tickets, no waiting. If you can use a web browser, you can deploy our system.
Universal Connectivity
Flexible I/O and native support for all major industrial protocols. Integrate seamlessly with your existing factory data streams and control systems.
Superior Processing Power
Advanced GPU delivers significantly higher computational capacity than standard smart cameras, handling complex real-time analysis without breaking a sweat.
Deployment
From Box to Production in Hours
No IT team, no integrator, no delays - designed for the factory floor
Unbox & Mount
Mount the camera at your inspection point. Plug in power and Ethernet - no special tools required.
Train Your Model
Label 5–20 images of good and defective parts directly in your browser. No ML expertise needed.
Connect to Systems
Map I/O signals and configure protocol integration with your PLC, MES, or SCADA system.
Start Production
Real-time defect detection is live. Your line is now protected by production-grade AI vision.
Comes With Every System
The Software Stack That Ships With Your Camera
The complete AI visual inspection software suite included with every camera. Automated defect detection, machine vision model training, and zero-code PLC, MES, and SCADA integration out of the box. Deploy production-ready quality control 10x faster than traditional machine vision systems.
Data Intelligence
Search and audit every captured image in seconds, directly from your browser.
AI Model Training
Generate thousands of labeled training images from a handful of real parts. Production-ready automated defect detection in under an hour.
Zero-Code Integration
Connect to any PLC, MES, or SCADA system in hours. No programming, no consultants, no delays.
Your Success Partner, Not Just a Vendor
Work with our engineers from your first inspection setup through operator training and ongoing optimization.
Deployment, training and ongoing support
On-site deployment by engineers with manufacturing inspection expertise
Hands-on training for operators, engineers, and management
Ongoing partnership for optimization and technical support
Get Started
Ready to Deploy?
See how fast modern AI vision integrates into your production line.
Talk to a Vision Engineer