Insights

Blog & Resources

Insights, best practices, and industry trends in AI-powered manufacturing quality control

Anomaly Detection: Inspecting With Only Good Samples

August 2026

Anomaly Detection: Inspecting With Only Good Samples

How unsupervised anomaly detection finds defects you have never photographed, why it suits textured and low volume parts, and the cases where a trained defect model is still the better answer.

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Backtesting an Inspection: Proving It Works Before It Ships

August 2026

Backtesting an Inspection: Proving It Works Before It Ships

How to validate a vision recipe offline against known parts, build a test set that does not flatter you, and run a repeatability study on an AI inspection before it gates production.

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Escape vs Overkill: Measuring a Vision System Honestly

August 2026

Escape vs Overkill: Measuring a Vision System Honestly

Accuracy is the wrong number for an inspection station. Escapes, overkill, yield and gauge R&R are what quality engineers actually need, and how to measure them before a system goes live.

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Machine Vision OCR: Reading Part Marks Without Training Data

August 2026

Machine Vision OCR: Reading Part Marks Without Training Data

How AI OCR reads serial numbers, date codes and cast-in part marks with no training images, where it beats template-based character recognition, and the surface conditions that still decide the outcome.

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Part Alignment in Machine Vision: What It Buys You

August 2026

Part Alignment in Machine Vision: What It Buys You

Why an alignment step lets you spend less on fixturing, how a learned aligner differs from edge-based pattern matching, what the speed modes cost in cycle time, and when to skip alignment entirely.

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Machine Vision Lighting: Techniques, Geometry and How to Choose

August 2026

Machine Vision Lighting: Techniques, Geometry and How to Choose

A practical guide to machine vision lighting: the six geometries, how to pick one from the defect you need to find, and why most failed inspection projects are lighting problems blamed on the algorithm.

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Global Shutter vs Rolling Shutter: Which One Inspection Needs

August 2026

Global Shutter vs Rolling Shutter: Which One Inspection Needs

How global and rolling shutters differ, why a rolling shutter skews a moving part, when a strobe makes rolling shutter workable, and how to tell which one your line needs.

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Telecentric Lenses in Machine Vision: When You Need One

August 2026

Telecentric Lenses in Machine Vision: When You Need One

What a telecentric lens actually fixes, how it differs from a standard lens, when perspective error makes it the only correct choice, and when it is an expensive habit.

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The 2026 Taco Bell Cyclospora Outbreak: Inspection Gaps in Fresh-Cut Lettuce

July 2026

The 2026 Taco Bell Cyclospora Outbreak: Inspection Gaps in Fresh-Cut Lettuce

The 2026 Cyclospora outbreak that the CDC and FDA linked to shredded iceberg lettuce served at Taco Bell, supplied by Taylor Farms, exposed the limits of manual inspection in fresh-cut produce. See what optical AI inspection can and cannot do, with results from our own leafy green benchmark.

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How AI Vision Inspection Helps Manufacturers Beat the Labor Shortage

June 2026

How AI Vision Inspection Helps Manufacturers Beat the Labor Shortage

US manufacturing faces up to 2 million unfilled jobs by 2033. See how edge AI vision inspection lets manufacturers scale quality output without scaling headcount.

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CMMC and NIST 800-171: What Defense Manufacturers Need from AI Inspection

June 2026

CMMC and NIST 800-171: What Defense Manufacturers Need from AI Inspection

The CMMC Level 2 deadline lands November 10, 2026. See how edge AI vision inspection keeps CUI inside your boundary and simplifies your compliance scope.

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Edge vs. Cloud AI Vision Inspection: Why the Factory Floor Is Going Local

June 2026

Edge vs. Cloud AI Vision Inspection: Why the Factory Floor Is Going Local

By 2026, most AI inference runs at the edge. Compare edge and cloud AI vision inspection on latency, data control, cost, and reliability for manufacturing.

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AI Vision Blog - Manufacturing Quality Control Insights