November 2025
AI for Catalytic Converter Visual Inspection | Overview.ai
Automate catalytic converter inspection with AI vision. Detect weld defects, cracks, & contamination to prevent recalls, P0420 codes, and warranty claims.
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Blog & Resources
Insights, best practices, and industry trends in AI-powered manufacturing quality control
November 2025
Tablet Visual Inspection with AI for Pharma Quality Control
Learn how AI machine vision provides 100% in-line tablet visual inspection, detecting chips, cracks, and contamination to improve pharma quality and data traceability.
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October 2025
Ghost Defects in Battery Welds: How Edge AI Makes the Invisible Visible
How Overview AI’s OV80i uses an edge-first AI vision stack to detect micron-scale weld misalignments on reflective battery caps, a critical ‘ghost defect’ missed by other systems.
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October 2025
AI Brake Pad Inspection | Computer Vision for QC | Overview
AI-powered machine vision delivers 100% inline inspection for brake pads, catching micro-defects, dimensional drift, and assembly errors missed by manual QC.
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October 2025
AI for Fire Extinguisher Inspection | NFPA & OSHA Compliance
Automate fire extinguisher visual inspections with AI. AI vision verifies pressure, seals, dates, and placement to ensure NFPA 10 & OSHA 1910.157 compliance.
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October 2025
AI Vision for Gear Defect Detection in Metal Machining
How Overview AI’s OV20i used a segmentation model trained on 11 samples to detect surface and gear-tooth defects with 100% accuracy.
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October 2025
How AI Vision Simplifies Multi-Point Inspection for Complex Assemblies
Discover how Overview AI’s OV20i system performed stable multi-point inspection across castle, pin, clip, and insert components with minimal data and zero recalibration.
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October 2025
Photometric AI Vision for Edge Defect Detection in Metal Stamping
Overview AI’s photometric mode enabled high-accuracy edge defect detection on reflective stamped parts using a classifier trained on only 20 images.
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October 2025
AI Bolt & Fastener Inspection on Reflective Surfaces
Loose or missing fasteners threaten reliability in automotive and aerospace assemblies. Learn how Overview AI\
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October 2025
AI Soft-Set Detection for Press-Fit Assemblies
Soft-set press-fit defects hide deep in assemblies where sensors can\
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October 2025
AI Surface Defect Detection for EV Sensors | Overview
Learn how Overview AI helps EV and electrification suppliers detect microscopic scratches and blemishes on sensitive sensor modules using AI vision trained with only 16 images—achieving state-of-the-art accuracy under challenging lighting.
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October 2025
AI Vision for Foam Mold Clip Detection | Overview.ai
Learn how Overview AI’s OV20i vision system achieved 100% accuracy detecting black clips inside foam molds despite resin buildup, vibration, and mold variation.
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October 2025
AI Vision for PCB Inspection & First-Pass Yield
AI vision for PCB/SMT: detect solder bridges, tombstones, and polarity errors with pose-tolerant models and edge inference that protect first-pass yield.
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October 2025
100% Accuracy AI Vision: The Real Cost of Defects
Discover how AI vision systems achieve 100% inspection accuracy, saving manufacturers millions in defect costs. Intel saves $2M annually with AI defect detection.
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October 2025
Roll Mark & Wrinkle Detection AI | Overview.ai
Detect roll marks, wrinkles, and surface deformations in metal rolling with AI vision inspection. Prevent costly material waste and improve surface quality in steel, aluminum production.
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October 2025
Steel Strip Defect Detection AI | Overview.ai
Detect scratches, pits, edge cracks, and surface defects on steel strips with AI-powered vision inspection. Achieve 99.9% accuracy in real-time steel manufacturing.
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October 2025
AI Weld Defect Detection 100% | Overview.ai
Detect weld porosity, cracks, incomplete fusion, and spatter with AI vision inspection. Achieve 100% accuracy in automotive, aerospace, and heavy manufacturing welding quality control.
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September 2025
Common Tablet Defects in Pharma Manufacturing | Overview.ai
Learn the top 12 tablet defects in pharma manufacturing—causes, prevention, and how AI-powered inspection ensures 100% accuracy.
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January 2025
Microscale Defect Detection on Medical Devices | AI
How AI vision and precision optics deliver 100% accuracy detecting sub-millimeter scratches on reflective medical device components. Achieve microscope-level clarity at factory speed with OV80i.
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January 2025
Reduce AI Inspection Training Time: Weeks to Hours
Cut AI vision training time by 90%. Edge-based OV10i, OV20i, and OV80i systems train models in under 1 hour—not weeks. Fast deployment, faster ROI.
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October 2024
Top 3 Quality Inspection Challenges in Battery Gigafactories
Discover the critical quality inspection challenges in battery gigafactories and how AI vision systems address scale, precision, and speed requirements.
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January 2024
Quality Control Manager AI Implementation Checklist
Complete guide for implementing AI in manufacturing quality control. Learn how AI transforms defect detection, improves accuracy, and reduces waste.
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January 2024
Battery Laser-Weld Defect Detection | OV80i AI Vision
Detect weld misplacement and cosmetic issues on battery tabs/sealing pins with OV80i. Flexible lenses/lighting + in-camera NVIDIA AI and browser-based training.
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January 2024
Blister & Cap Weld Cosmetic Inspection | Pharma AI
Discover how AI-powered vision systems detect cosmetic defects in pharmaceutical blister pack and cap welds. Learn about automated inspection solutions that ensure product integrity, reduce waste, and maintain compliance with regulatory standards.
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January 2024
Why Local Support Matters in Industrial Vision Deployment | Overview.ai
Learn why local support is critical for industrial vision deployment success. Overview.ai expands Ohio coverage for faster response and better service.
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January 2024
5 Ways AI Vision Systems Cut Manufacturing Defects | Overview.ai
Discover how AI vision systems reduce manufacturing defects with higher accuracy, 24/7 consistency, real-time analysis, cost savings, and scalability.
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January 2024
How Sensor Quality Drives AI Accuracy | Overview.ai
Learn how sensor resolution, pixel size, and shutter type impact AI inspection accuracy. Compare Overview.ai OV10i, OV20i, and OV80i vision systems.
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January 2024
Train AI Defect Model in 1 Hour (No Code) | Overview.ai
Deploy AI vision inspection in under an hour without programming. Learn how to train defect detection models with Overview.ai\
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